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High Precision Aluminium Die Casting Mould Gearbox Parts
Aluminium die casting molds, also known as dies, are used in the process of aluminum die casting. Die casting is a manufacturing technique where molten aluminum is forced into a mold cavity under high pressure. The molten metal quickly solidifies, taking the shape of the mold cavity, and produces a near-net shape part.
Aluminium Die Casting Mould Parameters
Material | Foundry Automotive Aluminium Die Casting Mould A380 A360 ADC12 |
Designs | 1.As per the customer’s drawings 2.As per the customer’s samples |
Surface treatment | 1.sand blasting 2.power coating 3.painting 4.anodization 5.electrophoresis 6.zinc plating 7.black oxidation |
Software | Pro/E, Auto CAD, CAXA UG, CAD/CAM/CAE |
Service | OEM service available |
Products | All kinds of aluminum &zinc alloy casting: include automotive parts, railroad parts, medical parts, marine parts, lighting parts, pump body, valve parts, architectural parts and furniture parts so on |
Inspection | 1.Foundry in-house 2.Third Party inspection available upon requirement |
Packing | Pearl cotton bag inner and plastic pallet and export carton |
Payment | T/T,L/C |
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.