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Low Pressure Aluminum Alloy Casting For Agricultural Machinery Equipment
Aluminum Alloy Casting Description
The fluidity of aluminum alloys provides the component designer to use thin-walled sections when needed and to enable complex part design. To maximize strength, support webbing can be used to provide rigidity in critical areas. Its low melting point and rapid heat transfer also results in shorter casting cycles and decreased production time. Aluminum alloy casting is a highly versatile process that provides a range of additional benefits, including:
High strength-to-weight ratio
Excellent chemical stability
Superior corrosion resistance
Resistance to high temperatures
Outstanding thermal and electrical conductivity
Smooth as-cast surface finish
Parameters of Aluminum Alloy Casting
Material
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Aluminum Alloy ADC12 ,A380 or customized .
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Surface Finish
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Shot Blasting, Electrophoresis, Powder Coating, Anodized or customised.
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Product Weight
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50g to 150kg
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Deep Process
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CNC / Tapping / Drilling / Milling/ Casting
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Production Capacity
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Maximum 800 tones/ month
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MOQ
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Csutomised
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Aluminum Alloy Casting Application
Transportation, Agricultural machinery equipment, Construction machinery, Water conservancy facilities, Space flight and aviation, Chemical machinery, Sea carriage and so on.
Aluminum Alloy Casting Features
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.